Lbw2200pb Automatic Outside Assembly Inside Flat Press Insulating Glass Production Line
|FOB Price:||US $37,800-41,600 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $37,800-41,600/ Set|
|Payment Terms:||L/C, T/T|
- Model NO.: LBW2200PB
- Automatic Production Line: Comprehensive
- Automation: Automation
- Rhythm: Flow Production Line
- Color: Optional (Wine Red Is Common)
- Function: Double Glass&Triple Glass& Stepped Glass&Overlong
- Air Pressure: 1MPa
- Transport Package: Seaworthy Package Plywood and Pallet
- Origin: China
- Transmission Type: Flexible
- Certification: CE, SGS
- Flexible Production: Intelligent Manufacturing
- Production Scope: Product Line
- Control System: PLC
- Usage: Insulating Glass
- Trademark: WEILI
- Specification: 21300*2800*3300mm
- HS Code: 84649019
Usage: LBW2500PB Vertical Automatic Insulating Glass Outside Assembly Flat Press Production Line is a high-efficiency insulating glass processing equipment. This line can not only produce ordinary insulating glass but also for low-e insulating glass. It is a better mass production equipment to produce insulating glass with high automatic degree, high efficiency, easiness of operation and maintenance.
Structure and Function for Each Part
This production line is composed of feed section, washing and drying section, transition and storage section, light inspection section and spacer bar location section, outside assembly section, inside flat press section, and storage section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.
There are two operation methods in the control panel: 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.
The structure and function of each section are as following.
1) The entire machine's operation uses the man-machine contact surface (it has Chinese and English languages):
Operates direct viewing and convenient, the running status is dynamic demonstration, the frequency conversion velocity modulation; the maximum speed may amount to 45 meters/Minute.
2) High production efficiency: The big glass can move at the full speed, the small glass is possible to stop in storage area, and stay at the storage area temporarily, also the clean glass may input continuously.
3) Conserves energy interrupted type automatic operation system:
Entire machine uses the energy conservation interrupted type automatic operation system, when glass movement to the photoelectric sensor of the end of the input conveyor, the brush, the water pump, the air blower will be start automatically, when the production is interrupted, the brush, the water pump, the air blower will automatically stop, the section of the equipment which was occupied moves in full speed, other parts which do not work are at the intelligence dormant state, so it is energy saving.
Secotion1: Feed Section:
Low-E glass automatic diagnosis system. The back board is high density board with film
It is the first section of the line and its main function is to transmit the glass to the washing and drying section. The transmission is carried out by chains driven by the motor and the transmission speed is stable. It runs at the same speed of the washing and drying section and the speed can be changed by the inverter. It can avoid the back board bending and deformation, also can waterproof, avoid acid-base.
4) LOW-E glass automatic diagnosis system: it can easily know whether low-E glass putting is right or not. When is wrong, the alarm will raise the alarm, and worker can change it immediately. This system prevents the membrane of coating glass (especially the LOW-E glass) from being destroyed, the glass input conveyor station is loaded with the coating glass automatic diagnosis system, fully guaranteed the correct washing and covering of the coating glass.
Section2:Washing and Drying Section:
Washing part:This part has three pairs of brushes (the material is high -temperature nylon wire ) and a pair of sponge roller. The brushes are driven by three synchronous motors separately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, fully guaranteed the coating glass especially the LOW-E glass layer stratification can't be destroyed.
5.1 Install 6 motors. from one motor with one pair brush to one motor one brush.it can last the usage life of the washing and drying section.
5.2 It adopts custom-made and imported nylon, front is three pairs of soft brushes(Φ0.08mm), back is three pairs of hard brushes(φ0.10mm),it last the brushes life.
5.3 According to the glass thickness, automatically control the spacing of the drag roller, it doesn't need any other manual adjustment for the glass that have different thickness in the adjustable scope by bearings.
5.4 The washing and drying section adopts stepped frequency conversion governor, which make the glass run at the appropriate speed stably.
5.5 Four levels of cleans, guarantee the best clean effect. The clean section uses the high quality stainless steel completely; the part, which may contact with water, uses the stainless steel or the copper nature material.
6) Drying part: the air enters into the air knife from the top. The distance between the air knife and the glass should be adjusted according to the thickness of the glass in order to guarantee the drying effect. Air passage adopts the most advanced design and increase the drying speed and productivity.
Stainless steel wind knife
6.1 There is a pair of rhombic air knife, the front air knife can adjust backward or forward according the glass thickness. The blower, which is equipped with heater, blows strong hot wind; also it is equipped with infrared heater that can dry the both sides of the glass quickly.
6.2 The dry section uses the high quality stainless steel, all of them are anti-corrosive material (including air knife, transfer gantry), the two air knives relative surfaces gradient can adjust basis on the glass thickness in the structure, the first wind knife automatic control and adjust the distance to the glass surface, it can be used to clean glass that of different thickness, fully consistently guaranteed the distance between the gusty and the glass surface, the inside of the air knife can be cleaned.
6.3 Uses the two-stage high pressure air blower, the wind power is strong, the wind that enters into the air knife will be filtrated, so can guaranteed the purity of the air, the half circulation hot blast can guarantee the dry effect, the high efficiency air blower can guarantee the glass can be completely pure drying.
6.4 The outlet of the wind machine is equipped with a wind flow regulating valve. When the light inspection stops work, the wind outlet will close automatically, avoiding the contamination caused to the glass because of long time blowing. In the air blower and the blade carrier installs air noise reduce and absorption material, the movement noise is lower than 75 decibels.
Section3: Transition and Storage Section:
This section is used to transmit and store the glass to improve the work efficiency
Section4. light inspection section and spacer bar location section
This section is used to inspect the washing and drying quality of the glass. The lights are put perpendicularly with the glass and the back board is painted black. It is easy to check the washing and drying effect. When the back end of the glass passes the photoelectric switch, the transmission speed will increase automatically.
When the glass is sensed by the photoelectric switch in this section, the transmission speed will slow down. The glass will slowly touch the side gauge bar and stops. It makes the location precise and avoids the crash of the glasses because of high speed transmission. The position to put spacer bar is located automatically by location paws and the spacer bar should be stick onto the glass manually.
Section5.Outside Assembly Section
7) These two wheels are controlled by Airtac cylinder, and they can easily push the glass tightly together.
The sensor can easily know the glass position and stop at right place when glass coming from the light and aluminum bar installation section.
Section 6.Inside Flat Press Section
10) The linear guide rail to make the whole plate move from front to back
10.1 In this section, the back board is steel plate with spraying plastic. Plate board is high density board with film, can be waterproofed, non-deformation, can bear beat.
10.2 Adopts imported high quality vacuum generator, it can keep pressure more than 0.8Mpa, and also can automatically adjust the sucker's power, avoid glass falling down. (Inside assembly function is optional.)
10.3 This section can be opened to check and maintain. There are lifting up device, avoid misplacement of two or three glass, especially for big glass. There are straight line guide rail, it can guarantee glass press parallel with high accuracy.
10.4 The air cushion is clean with specific filtering air cushion system, can avoid the second pollution when glass pressing. The air cushion valve can be controlled.
Section7. Transition and Storage Section:
This section is used to transmit and store the glass to improve the work efficiency
|Power Supply||380V/50HZ 35Kw|
|Production quantity||600-700IG units/8hs|
|Max Glass Size||1800x2500mm|
|Min Glass Size||300x400mm|
|Washing Glass Thickness||3-15mm|
|Washing Glass Speed||0-10m/min|
|Insulating Glass Thickness||≤48mm|
|Transmission Glass Speed||45m/min|
Main Electrical Components
|2||10.0inch Touch Screen(10.0)||KINCO||SHENZHEN|
|6||Vacuum Generator & Sucker||SMC||JAPAN|
|7||Low-voltage electric components||SCHNEIDER||FRANCE|
|10||Straight Guide Rail||HIWIN||TAIWAN|
|11||Driving Wheel||Polyurethane||JOINT VENTURE|
High Temperature Nylon
Can wash low-e glass
|13||Cleaning Section||304 Stainless steel||CHINA|
|14||Bearing of Cleaning Section||SKF(oil-free lubrication waterproof)SKF||SWEDEN|
|15||AC digital servo motor||TECO||TAIWAN|
|18||Hydraulic Parts||HUA DE||BEIJING|
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Jinan Weili Machine Co.,Ltd